Product Description
Machining principle and advantages of machine walking
Machine walking is a kind of advanced equipment for precision machining of small parts. The working principle is to rotate the bar material by the spindle, and cooperate with the tool along the axial and radial movement to realize the machining of the part. This machining method has significant advantages over traditional lathes. It can complete a variety of complex processes in one clamping, such as turning, milling, drilling, tapping, etc., greatly reducing the clamping times and improving processing accuracy and efficiency. For small parts processing, especially those mechanical equipment and aerospace parts with high precision requirements, the machine can ensure the concentricity and perpendicularity of each machining surface, avoiding the error that may be caused by multiple clamping.
Mechanical equipment parts and accessories processing characteristics
High precision requirements: In the field of mechanical equipment, many small parts such as micro gears, shaft parts, etc., have strict requirements for dimensional accuracy and shape accuracy. The dimensional tolerance can be controlled within a very small range, for example, the tolerance of some key dimensions can reach ±0.005mm, and the roundness and cylindricity error can be controlled in the micron level, so as to ensure the precision transmission and stable operation of mechanical equipment.
Diversified shape processing: The shape of mechanical equipment parts is complex and diverse, and the machine can be processed into small parts of various shapes with its rich tool configuration and flexible programming functions. Whether it is parts with complex grooves, threads, or special-shaped parts with special profiles, it can be precisely machined to meet the assembly needs of different parts of mechanical equipment.
Strong material adaptability: For commonly used materials in mechanical equipment, such as alloy steel, stainless steel, copper alloy, etc., the machine can adjust the processing parameters according to the hardness and toughness of the material. For example, when processing small parts of alloy steel with high hardness, the processing quality and tool life are ensured by reasonable selection of tool materials and cutting parameters.
Product parameters
| specification | argument | specification | argument |
|---|---|---|---|
| name | Stainless steel accessories non-standard customization | Materials | Stainless steel, aluminum alloy, copper, titanium, pure iron, plastic, etc |
| Machining type | turning | Processed product | Shaft machining, screw worm transmission parts, Luhr joints, valve fittings, Dental orthopedic accessories |
| Machining accuracy | finishing | Processing procedure | We offer a one-stop service for turning, milling, drilling, tapping, knurling, copying, grinding and electroplating |
| Maximum diameter | 200(mm) | Processing equipment | CNC lathes, CNC machining centers, turning and milling compound CNC, automatic lathes, milling machines Drill press, grinder, etc. |
| allowance | 0.01MM | Surface treatment | Oxidation, electroplating (gold plating, silver plating, tin plating, zinc plating (white zinc, color zinc) Chrome-plated, nickel-plated), quenched and hardened |
| Maximum length | 800mm | remark | Specializing in the production of a variety of standard parts and non-standard metal parts, covering fishing gear hardware, electricity Hardware, electronic hardware, medical equipment hardware, instrument hardware, automotive hardware, aviation Marine, military manufacturing and other fields, thousands of varieties for customers to choose |
Custom Process
Consult customer service
Confirm specifications
Pay a deposit
Pay a deposit
Multi-level quality inspection
Pay the balance
Arrange delivery
Confirm receipt of goods
Process Type
Turning: for small parts, such as outer circle, inner hole, cone, etc., to ensure dimensional accuracy, suitable for shaft and other parts, to meet the mechanical and aerospace high precision requirements
Milling: Used to process complex shapes such as planes, grooves, surfaces, etc., to achieve the processing of special contours of small parts, such as the special-shaped structure of aerospace parts.
Drilling: Precise drilling of holes of different diameters and depths, including oblique holes, to meet the installation and functional requirements of mechanical and aerospace parts.
Material
Material: Stainless steel
Material: Alloy
Material: Titanium
Material: Plastic
Quality Control
Raw material inspection
The hardware raw materials are strictly tested, including hardness, composition, dimensional tolerance, etc., to ensure that the processing requirements are met and the quality is guaranteed from the source.
Process monitoring
Dimensional accuracy: real-time measurement to ensure that the dimensional deviation of the hardware in each process is within the allowable range, such as turning, milling dimensional tolerance control at a minimum value.
Shape accuracy: check roundness, straightness, etc., to ensure that complex shape hardware meets design standards and prevents deformation.
Processing capability
High accuracy: micron level accuracy, small size and shape tolerances, to meet mechanical and aerospace requirements.
Complex shape: can process a variety of complex shape small parts, suitable for mechanical and aerospace special structure.
Various materials: carbon steel, alloy steel, titanium alloy and other materials can be processed.
Strong non-standard customization: quick response to personalized design, accurate customized processing technology.
High efficiency: one clamping multiple processes, reduce clamping errors, shorten the cycle.
Quality stability: program control processing, combined with testing, to ensure consistent quality.
Additional processes
Heat treatment: According to the material and performance requirements of the parts, the small parts are quenched and tempered to improve the hardness and toughness.
Surface treatment: including electroplating, oxidation, etc., to enhance the corrosion resistance, wear resistance or beauty of the parts.
Deburring: Remove the burrs generated by processing to smooth the surface of the parts and prevent the impact on assembly.
Cleaning: Use professional cleaning agents and equipment to remove oil and impurities from parts to ensure cleanliness.
Inspection: The use of measuring tools, flaw detectors and other parts for comprehensive quality inspection to ensure that qualified.
Packaging: Select appropriate packaging materials and methods to protect parts from damage during transportation and storage.
