Product Description
WSDZ1 series micro electromagnetic power-off brake is a friction brake with power-off spring braking, which can be matched with micro motor. Widely used in door drive, electric wheelchair, warehouse automatic control, stage and theater machinery, automatic door, medical equipment, stepping motor and other automatic mechanical transmission system, play a quick stop, safety braking and other roles.
Product specifications
| Item \ specification | WSDZ1-0.5 | WSDZ1-1 | WSDZ1-2 | WSDZ1-3 | WSDZ1-2B | WSDZ1-4B | WSDZ1-8B |
|---|---|---|---|---|---|---|---|
| Rated torque (N.m) | 0.5 | 1 | 2 | 3 | 2 | 4 | 8 |
| Rated power (W) | 6 | 8 | 10 | 13 | 10 | 15 | 25 |
| Rated voltage (VDc) | 110/99/48/24/12 | ||||||
| Turn-on time (≤ms) | 45 | 50 | 55 | 55 | 55 | 63 | 87 |
| Turn-off time (≤ms) | 39 | 43 | 48 | 48 | 48 | 55 | 72 |
| Maximum working speed (rpm) | 6000 | 6000 | 6000 | 6000 | 6000 | 3000 | 3000 |
Product parameters
| Specification \ Size | D1 | D2 | L1 | L | L2 | N-M | d | h1 | h | b | δ(max) | δ(min) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| WSDZ1-0.5 | 56 | 48 | 30.7 | 10 | 0.2 | 3-M3 | 6 | 5 | / | / | 0.4 | 0.15 |
| WSDZ1-1 | 62 | 54 | 35.2 | 10 | 0.2 | 3-M4 | 8 | 7 | / | / | 0.4 | 0.15 |
| WSDZ1-2 | 75 | 66 | 38.7 | 11 | 2 | 3-M4 | 10 | / | 11.8 | 4 | 0.4 | 0.2 |
| WSDZ1-3 | 0.4 | 0.2 | ||||||||||
| WSDZ1-4B | 84 | 72 | 42.3 | 18 | 7 | 3-M4 | 12 | / | 13.8 | 4 | 0.5 | 0.2 |
| WSDZ1-8B | 102 | 90 | 50.2 | 20 | 7 | 3-M5 | 15 | / | 17.3 | 5 | 0.5 | 0.2 |
Technological innovation and advantages
The brake has the characteristics of compact and simple structure, fast installation, low noise, smooth braking and so on. It has two functions of braking and holding, and is an ideal automatic execution element.
Product Display
Precision braking
It can achieve accurate braking control, and the braking torque is stable at 0.5N.m, which can effectively meet the strict requirements of position accuracy and motion stopping accuracy of servo motor in various working conditions. For example, in the joint motion control of industrial robots, it is ensured that the robot arm can accurately stop at the predetermined position with minimal error, so as to ensure the high-precision operation of the entire automated operation process.
Fast response
With extremely fast response speed, power can generate a powerful braking force at the moment of power, short braking time, can quickly play a role in the need for emergency stop or rapid switch motion state of the servo motor. In high-speed automatic production lines, such as chip placement machines, chip packaging equipment, etc., when the equipment receives the stop signal, the electromagnetic brake can make the servo motor braking quickly, avoid material deviation or equipment damage caused by inertia, and greatly improve the safety and reliability of production.
Low energy consumption
The optimized electromagnetic design can effectively reduce energy consumption while maintaining good braking performance. Its working current is small, reducing energy consumption and heating phenomenon, not only conducive to the long-term stable operation of the equipment, but also in line with the requirements of modern industry for energy conservation and environmental protection. In some applications that need to work continuously for a long time or are more sensitive to energy costs, such as stackers and sorters in automated warehousing and logistics equipment, the low energy consumption characteristics make it a significant advantage.
High reliability
After rigorous durability testing and quality control, it has excellent reliability and stability. Can adapt to the complex and changeable industrial environment, such as high temperature, humidity, dust and other harsh conditions still maintain good braking performance. In the CNC machine tool workshop, despite the presence of cutting fluid splash, metal dust and other conditions, the electromagnetic brake can still work reliably, providing solid protection for the spindle brake and coordinate axis positioning of the machine tool, reducing equipment downtime and maintenance costs.
Compact and light
The overall structure design is compact, small size, light weight, easy to install in the servo motor system with limited space, and will not adversely affect the overall layout of the servo motor and the miniaturization design of the equipment. It is especially suitable for some occasions where the volume and weight of the equipment are strictly limited, such as portable medical devices, small UAV head, etc., to achieve accurate braking function without taking up too much space.
Installation dimension drawing
Quality Control
Electromagnetic brake quality control covers multiple links:
When purchasing raw materials, the key materials such as enameled wire, friction sheet and iron core are strictly screened and tested to ensure that their electrical, friction and magnetic properties meet the standards. In the production and processing, high-precision equipment is used to control the machining accuracy of parts, and the assembly quality is guaranteed through standardized assembly process and strict testing, including static suction, brake clearance adjustment, and simulated brake test. The finished products need comprehensive quality inspection and durability testing, and comply with international and domestic standards to obtain relevant certifications, from the source to the finished product comprehensive control, to ensure high quality, high reliability and high performance of products, to meet the braking needs of various fields.
Application Cases
Micro electromagnetic brakes are widely used in automation equipment, industrial robots, CNC machine tools and other fields. Ensure accurate start and stop of production line in automation equipment; Precise joint positioning and action switching in industrial robots; In CNC machine tools to achieve spindle braking and coordinate axis accurate positioning, with its compact design, suitable for space requirements, such as portable medical, small UAV head, etc., give full play to accurate braking efficiency.
Company Introduction
Wuhu Dazhong Electromechanical Manufacturing Co., Ltd. is located in Wuhu high-tech Industrial Development Zone auto parts road, the traffic is very convenient, covers a total area of 18578.42 square meters, construction area of 11118.72 square meters, the company was founded in 1998, to produce, research and development of new electromagnetic brakes, clutches and related products. In line with the quality policy of "quality first, customer first, forge ahead and strive for innovation", the company constantly strengthens its scientific research and design capabilities, and strives to absorb advanced technology and experience at home and abroad. In order to strengthen quality management, a complete quality control system has been established from process design, raw material purchase to manufacturing, and the quality management system has passed ISO9001:2000 certification; The company has developed rapidly, and was recognized as a provincial private science and technology enterprise and provincial high-tech enterprise by Anhui Province in 2007.
The single-piece electromagnetic clutch and brake, power loss brake, micro brake and other products produced by our company are widely used in printing, paper, packaging, medical, textile, construction, motor, food, lifting machinery and other automatic control fields, products are sold at home and abroad.
Continuous development of new products, so that we can better meet the needs of users, excellent quality and service so that we can have a broader market space. "Letter for the enterprise, honesty is the root of life", we are willing to cooperate with friends from all walks of life to create a better tomorrow.
Service
Pre-sale professional consultation
We have an experienced and skilled professional consulting team, who deeply understand every technical detail and application scenario of the product. Whether you are in contact with the product for the first time, or are hesitant to select a specific industrial equipment, our consulting experts will patiently listen to your needs and give you detailed information about the performance characteristics, technical parameters, scope of application and other key information. Through in-depth communication, we can help you accurately evaluate whether the product meets your actual application needs, provide you with professional and personalized selection recommendations, and ensure that you make the most informed purchasing decisions.
Close follow-up in the sale
Once you have confirmed your purchase order, our service team will quickly start the in-sale follow-up process. We will maintain close communication with you and keep you informed of important information such as order processing progress, production schedule and estimated delivery time. In the production process, we strictly control the quality and delivery of each link, to ensure that products are delivered to your hands on time and in good quality. At the same time, we will also assist you to deal with the various documents and procedures related to the order, such as contract signing, invoice issuance, logistics and transportation arrangements, so that your procurement process is convenient and smooth, without any worries.
After-sales timely response
We know the importance of product after-sales support, so we have established an efficient and fast after-sales response mechanism. In the process of your use of the product, no matter you encounter any technical problems or failures, just call our after-sales service hotline, our professional after-sales engineers will get in touch with you in the first time. Through telephone communication, remote video guidance services, etc., quickly diagnose problems for you and provide effective solutions. For situations requiring on-site repair, our after-sales team will bring professional tools and spare parts to the site as quickly as possible to minimize equipment downtime and reduce the impact on your production operations.
Value-added service expansion
In order to provide customers with more comprehensive value support, we also continue to expand the field of value-added services. For example, we provide customers with customized braking system solutions, according to the customer's specific industrial equipment and process requirements, optimized design and integration of products, to achieve a perfect match and collaboration with customer equipment. In addition, we also provide product upgrade services, when there are new technical improvements or function upgrades, timely notify customers and assist customers to upgrade products, so that customers always stay in the forefront of industry technology, enhance market competitiveness.
