Product Description
Overall structural characteristics
The motor has a diameter of 45mm and a length of 100mm, a size designed for both compactness and practicality in the category of micro-motors. The shell is made of high-strength, lightweight materials, which can not only effectively protect the internal structure of the motor, but also reduce the overall weight of the motor. Key components such as the internal winding and permanent magnet have been carefully designed and laid out to ensure the best electromagnetic coupling in a limited space, thus guaranteeing the power output of the motor.
Product parameters
| Motor parameter | Motor type | ||||
|---|---|---|---|---|---|
| name | unit | XBD45100 H12065WG -0620 | XBD4560H 24156WG- 0620 | XBD45100 H36185WG 0620 | XBD45100 H48098WG -0620 |
| Rated voltage | V/DC | 12 | 24 | 36 | 48 |
| Rated speed | rpm | 5232 | 12524 | 14824 | 7888 |
| Rated current | A | 4.7 | 15.1 | 18.3 | 5.5 |
| Rated torque | mi | 79.7 | 214.8 | 331.5 | 247.9 |
| No-load speed | rpm | 6540 | 15655 | 18530 | 9860 |
| No-load current | mA | 126 | 320 | 332 | 168 |
| Maximum efficiency | % | 85.7 | 87.3 | 88.2 | 84.8 |
| Rotational speed | rpm | 6050 | 14637 | 17511 | 9121 |
| Electric current | A | 1.8 | 5.1 | 5.3 | 2.2 |
| torque | mNm | 29.9 | 69.8 | 91.2 | 93 |
| Maximum power | W | 68.2 | 440.2 | 804 | 320 |
| Rotational speed | rpm | 3270 | 7827.5 | 9265 | 4930 |
| Electric current | A | 11.6 | 37.2 | 45.2 | 13.6 |
| torque | mNm | 199.3 | 537 | 828.7 | 619.8 |
| Locked-rotor current | A | 23 | 74 | 90 | 27 |
| Locked-rotor moment | mNm | 398.6 | 1074 | 1657.4 | 1239.6 |
| Motor impedance | Ω | 0.52 | 0.32 | 0.4 | 1.78 |
| Inductive reactance of motor | mH | 0.16 | 0.14 | 0.12 | 0.15 |
| Torque constant | mNm/A | 17.43 | 14.58 | 18.48 | 46.2 |
| Speed constant | rpm/V | 545 | 652.3 | 514.7 | 205.4 |
| Revolution/torque constant | rpm/mNm | 16.4 | 14.6 | 11.2 | 8 |
| Mechanical time constant | ms | 42.2 | 30 | 23 | 20.4 |
| Rotor inertia | gcm2 | 245.4 | 196.3 | 196.3 | 245.4 |
Technological Innovation
Manifestation of technological superiority
Due to the coreless and brushless design combination, the motor has many outstanding advantages. First of all, the operation efficiency is high, reducing energy loss, under the same output power, compared with the traditional motor can reduce energy consumption and save energy costs. Secondly, the brushless design reduces maintenance costs, eliminates the need to replace brushes regularly, reduces the risk of failure caused by brush wear, and improves the continuous running time and stability of the motor. In addition, the coreless design makes the motor more responsive and able to adapt more quickly to load changes, enabling precise speed and torque control.
Product Display
Voltage adaptability and power output
The design voltage is 36V, which is suitable for a variety of industrial and specific commercial application scenarios. Under the 36V power supply, the motor can output stable and considerable power to meet the needs of different loads. Whether it is driving a small mechanical transmission or powering some tiny devices that require higher power, it can perform well.
Speed and torque performance
The motor has excellent performance in terms of speed and torque. It can achieve a wide range of speed adjustment, according to the actual application requirements, at low speed and high speed can be stable operation. In terms of torque output, it has sufficient torque reserve, which can ensure smooth start and continuous operation of the motor even at the start moment or when encountering certain load fluctuations, and there will be no gridlock or insufficient power.
Size & Interface
Quality Control
Assembly link control: tight seam
The assembly process of the motor is like a precise jigsaw puzzle, where every component must be fitted into place without error. Our assembly workers are professionally trained, have rich experience and a high sense of responsibility. When assembling the hollow cup rotor, ensure that its position in the stator is accurate and the clearance with the brush and commutator is just right. The tightening torque of each screw is precisely calculated and strictly controlled to prevent the overall performance of the motor from being too tight or too loose. After the assembly is completed, the appearance of the motor is also carefully checked to ensure that no parts are loose, scratched or improperly assembled.
Performance testing: Comprehensive inspection
We have a set of perfect performance testing system, for each hollow cup brush motor for comprehensive and strict inspection. In terms of electrical performance detection, the starting current, no-load current, rated power, speed and torque of the motor are measured by high-precision test equipment to ensure that these parameters are within the specified tolerance range and meet the design requirements. For the mechanical properties of the motor, we simulate the actual working environment and carry out long-term operating tests to observe the vibration, noise level and heating degree of the motor. Only motors that are fully qualified in all performance indicators will be labeled as qualified in quality and enter the market.
Durability test
In order to ensure the reliability and life of the motor, we will carry out a long time durability test on the motor. In the simulation of various actual working conditions, the motor is continuously run for hundreds of hours, during which the performance indicators of the motor are continuously monitored, such as temperature changes, vibration conditions, electrical parameter stability, etc. Only motors that pass the durability test and have no significant degradation in performance will be considered qualified products.
Quality traceability system: Tracing to the source
In order to ensure the continuous stability of quality, we have established a sound quality traceability system. Each hollow cup brush motor has a unique identity, from the procurement batch of raw materials, all aspects of the production process data to the final test report, are recorded in detail. Once a quality problem is found, it can be quickly traced back to the root of the problem, and effective corrective measures can be taken to avoid the recurrence of similar problems.
Application Cases
36V brushless DC coreless motors (45mm in diameter and 100mm in length) are excellent in industrial machinery and equipment. Winding machine, precise control of speed and torque, efficient winding; Industrial sawing machine, stable output power to ensure smooth cutting; For the mechanical arm, to achieve flexible and accurate action; In the automatic weighing system, reliable operation, help accurate weighing.
Cooperative partner
Service
Pre-sale service
Our dedicated sales team and technical experts know everything about motors. Before you buy, you will learn more about your application needs in industrial equipment such as winding machines, industrial saws, robotic arms or automatic weighing systems. According to these requirements, we will accurately introduce the performance parameters, advantages and how to perfectly fit your equipment. Whether it is about the motor's coreless brushless design features, 36V voltage adaptability, or speed torque and other performance questions, we can give clear and professional answers, so that you have a comprehensive understanding of the product before buying.
In-sale service
During the purchase process, we guarantee the convenience and security of the transaction. Each motor is rigorously tested and carefully packaged to ensure no damage during transportation. We work with quality logistics to deliver the motor to you in an accurate and timely manner. If there is any problem after receiving the motor, our customer service team will respond quickly and actively solve.
After-sales service
Installation Guide: Provides detailed installation guides, including text, pictures and videos, to guide you in installing the motor into industrial equipment. In case of difficulties, professional engineers can provide remote guidance to ensure smooth installation.
Use training: Provide your operators with use training, covering motor start-up, operation parameter adjustment, daily operation precautions, etc., to help them give full play to the motor performance and ensure the normal operation of the equipment.
Continuous support: We pay close attention to your experience and visit regularly to collect feedback. When you have new needs or improvement suggestions, we will be happy to serve you to ensure that your industrial production continues to be efficient.
