Product Description
Our non-standard precision welding demonstrates excellent performance in the manufacture of sheet metal chassis shells. With advanced welding technology and processes, each weld can be precisely controlled, whether it is butt joints, corner joints or other complex connections, to achieve micron-level precision to ensure the firmness and sealing of the shell. During the welding process, we select adaptive parameters based on the characteristics of sheet metal materials to avoid material deformation and ensure the flatness and aesthetics of the elevator box shell. At the same time, a strict quality inspection process is carried out throughout, providing reliable protection for the safe operation of the elevator.
Product parameters
| Parameter name | Parameter value | Parameter name | Parameter value |
|---|---|---|---|
| Sheet metal material | Galvanized sheet | Sheet thickness | 1.0 (mm) |
| Processing size/length*width*height | Customized.600X542X187 (mm) | Molding parts | Others |
| Cutting method | Laser cutting | Tolerance | 0.05 |
| Processing procedure | Flanging, punching, cutting, filleting, unfolding, stamping, forming, bending, embedding flange, notching, ribs | Surface treatment | Baking paint |
| Surface roughness | 0.05 | Proofing cycle | 1-3 days |
| Processing cycle | 1-3 days | Application areas | Office supplies, electricity, construction, household goods, communications, public facilities, industrial equipment |
Custom Process
1. Put forward a demand
2. Initial communication
3. Solution design and quotation
4. Confirmation of the plan
5. Contract Conclusion
6. Payment of advance
7. Customized production and supervision
8. Acceptance and final payment
Process Type
Laser welding
Using a high-energy-density laser beam as a heat source, the welded part of the workpiece is quickly melted or vaporized to form a welded joint. The laser beam energy is highly concentrated, and the welding position and energy input can be precisely controlled, thereby achieving high-precision welding.
Electron beam welding
In a vacuum environment, a high-speed electron beam is emitted by an electron gun, hitting the surface of the weldment. The kinetic energy of the electrons is converted into heat energy, causing the welded part to melt rapidly to form a welded joint. The energy density of the electron beam is extremely high, which can achieve deep penetration welding.
Brazing
Use a brazing filler metal with a lower melting point than the base metal as the filler metal, heat it above the melting point of the brazing filler metal, melt it and wet the base metal, fill it into the gap between the welded parts through capillary action, and diffuse with the base metal to form a strong welded joint.
Material
Stainless steel
Titanium Alloy
Copper Alloy
Aluminum Alloy
Quality Control
- Customized production, standardized production
- Advanced manufacturing management and production optimization solutions
- Using high-quality galvanized sheet materials, the product is trustworthy!
- Smart cabinet functions, cabinet size, cabinet color can be customized
- Using imported laser cutting technology equipment, assembly line production
Processing capability
Non-standard precision welding manufacturers have comprehensive and professional processing capabilities. They are not only proficient in a variety of advanced welding processes such as laser welding and electron beam welding, and can perform high-precision welding on a variety of metals and composite materials, but also have supporting capabilities such as material pretreatment and tooling fixture production. At the same time, they rely on a complete quality inspection and control system to ensure product quality, and can provide customized services based on the personalized needs of customers, and flexibly respond to the requirements of different production scales.
Additional processes
Material pretreatment process
Surface cleaning: Use mechanical grinding, chemical cleaning, ultrasonic cleaning and other methods to remove impurities such as oil, rust, scale and so on on the surface of the material to ensure welding quality. A clean welding surface helps to improve the bonding strength of the weld and reduce the occurrence of welding defects.
Material forming: Through stamping, bending, stretching and other forming processes, the cut materials are processed into weldments with a certain shape and curvature to meet the structural requirements of the product.
