Product Description
Electrochemical Polishing Technology
Deep holes and blind grooves polished thoroughly in one step!
Medical-grade stainless steel electrochemical polishing, 100% mirror finish with no dead corners on complex-shaped parts.
Salt spray corrosion resistance 2400h+ | Compliant with ASTM F86 / ISO 13485
Precision treatment of internal threads, micro-holes,
multi-curved surfaces with surface roughness Ra ≤ 0.08 μm
Electrochemical polishing is an electrochemical surface finishing process where the metal workpiece acts as the anode immersed in a specific electrolyte. When current passes through, selective anodic dissolution removes microscopic surface protrusions, achieving surface leveling, brightening, and performance enhancement.
6 Key Advantages of Choosing Us
| Meticulous | Attentive Service | Direct Manufacturer | Reliable Quality | Customization | On-Time Delivery |
Functional Features
Product Comparison
Before Electrochemical Polishing
After Electrochemical Polishing
Outstanding Surface Smoothness
Can reduce surface roughness (Ra) from 1.6 μm to 0.05 μm (mirror finish), eliminating scratches and embedded abrasives caused by mechanical polishing.
Significant Corrosion Resistance Improvement
Dissolves surface iron impurities and defects, forming a chromium-rich passive film (stainless steel),
increasing salt spray test duration
by 2–5 times.
Uniform Treatment for Complex Structures
Non-contact process can reach deep holes, inner walls, threads, and other areas difficult for mechanical polishing.
Uniform current distribution → High overall surface consistency.
Micron-Level Precise Material Removal
Removes 5–40 μm of surface material in a controlled manner,
avoiding dimensional deviations (compared to mechanical polishing which can over-cut).
Biocompatibility and Cleanliness
Eliminates micro-cracks on the surface → Compliant with GMP/FDA medical standards.
Ultra-low adsorption: surface energy reduced → particles/liquids do not easily adhere.
No Mechanical Stress Introduced
No heat-affected zone or work hardening → Preserves the original mechanical properties, especially suitable for precision parts and thin-walled components.
Product Display
Our Electrochemical Polishing Products
Application
High-End Stainless Steel Processing Examples
Medical | Automotive Part | Mechanical | Consumer | Transmission | Automation |
Components for various industries
| Industry | Applied Components | Core Requirements |
| Medical Devices | Surgical clamps, bone screws, implants | Sterile surface, biocompatibility (ASTM) |
| Food & Pharmaceutical | Reactors, pipelines, valves | Anti-microbial adhesion (EHEDG certified) |
| Semiconductor | Vacuum chambers, wafer carriers | Ultra-clean, low particle release (Class 10) |
| Aerospace | Turbine blades, fuel nozzles | Fatigue resistance, reduced friction |
| High-End Consumer Goods | Watch cases, jewelry, smartphone frames | Mirror finish aesthetics, delicate touch |
Product parameters
Basic classification of polishing
Type | Principle | Characteristics | Application Scenarios |
Mechanical Polishing | Removes surface unevenness | Flexible operation, suitable for various shapes | Manual grinding, mold polishing, metal parts surface treatment |
Chemical Polishing | Selectively dissolves surface protrusions with chemical reagents | No complex equipment required, suitable for batch processing | Complex-shaped parts, stainless steel, aluminum alloy |
Electrochemical Polishing | Removes microscopic unevenness via anodic dissolution in electrolyte | High surface quality, no stress | Precision parts, medical devices, food machinery |
Ultrasonic Polishing | Abrasives impact the surface driven by ultrasonic vibration | Suitable for hard and brittle | Optical lenses, ceramics, gemstones |
Electrolytic polishing vs mechanical polishing
| Feature | Electrochemical Polishing | Mechanical Polishing |
| Surface Integrity | Stress-free / No embedded contamination | Possible residual abrasive particles |
| Complex Structure Handling | Full coverage for deep holes / inner walls | Only external surfaces / simple curves |
| Material Removal Accuracy | Controllable up to ±1 μm | Depends on operator experience |
| Production Efficiency | Suitable for batch processing | Time-consuming per single piece |
| Environmental Impact | Chemical waste requires treatment | Dust / noise pollution |
Product Process
Rigorous Manufacturing Process
Scientific management, meticulous craftsmanship
Functions of Electrochemical Polishing
1.Bright and aesthetically pleasing
2.Enhanced corrosion resistance
3.Improved surface smoothness
Applicable Products Processing Method
Medical products Stainless steel
Various stainless steels Stainless iron
Stainless iron components Electrochemical polishing
Custom Process
Custom Process
Requirement Recording
Material Inspection
Production & Manufacturing
Product Packaging
Logistics & Shipping
After-Sales Service
Quality Control
Testing equipment
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| Surface Roughness Tester | Electron Microscope | Salt Spray Test Chamber |
Service
With years of industry experience, short supply cycles, and reliable factory equipment.
| Quality Assurance | Customized on Demand | Processing from Drawings | Processing from Samples | Selected Logistics |
After-sale guarantee
We focus on the stability of non-standard processes and use professional after-sales support to eliminate concerns, ensuring every product remains bright and durable.
All products undergo strict inspection before shipment. Minor imperfections that do not affect usage are not considered quality issues, and we appreciate your understanding. Every product is strictly quality-checked before delivery to ensure its quality.
Please carefully inspect the products upon receipt. If any issues are found, contact us immediately:
Working Days: Rapid response within 24 hours with a solution
Non-Working Days: Response within 48 hours with a solution
