Product Description
A Wire Harness Cable Assembly is a pre-assembled set of wires, connectors, and terminals designed to transmit electrical power or signals efficiently. It is used to organize and connect multiple electrical components in various applications, such as automotive, industrial, and consumer electronics. The assembly is custom-built to ensure compatibility with specific devices or systems, reducing installation time and improving reliability. Made from high-quality materials, it ensures durability, safety, and optimal performance. Wire harnesses can be tailored with different wire types, lengths, and connectors based on customer requirements. They are designed for easy integration and to withstand harsh environments.
Product parameters
| List | Details |
|---|---|
| Product | Wire Harness |
| Application | industry |
| Color | Custom |
| Standard of Wire Harness | AVSS, AVS,,TXL, FLRY-A,GPT,TWP, QVR |
| Wire Length | Customized Size |
| Wire Gauge | AWG16 -AWG 28 |
| Pins | According to your requirement |
| Certification | ISO9001,ISO14001,IATF16949 |
Custom Process
1. Send inquiries
2.Drawings or samples
3. Quotation
4.Customer confirmation
5. Places order and pays
6.Mass production
7.Test before packaging
8.Shipping & confirmation
Process Type
Cable wire
Optical fiber
Bare wire
Material
Bare copper
PVC PE
Quality Control
The QC (Quality Control) of a Wire Harness Cable Assembly ensures the assembly meets stringent standards for performance, safety, and reliability. Each harness undergoes visual inspections for wire routing, connector placements, and secure terminations. Electrical testing is performed to check continuity and correct signal transmission. Insulation resistance and durability tests ensure the harness can withstand various environmental conditions. All materials used are verified for compliance with industry specifications. Final checks include measuring wire lengths, verifying connector compatibility, and ensuring the product meets customer-specific requirements before shipment.
Processing capability
The processing capability of a Wire Harness Cable Assembly involves advanced manufacturing techniques to produce high-quality, customized cable solutions. The process begins with design and engineering, where the harness is tailored to meet specific customer requirements, including wire types, lengths, and connector specifications. Material sourcing is critical to ensure high-quality cables, connectors, terminals, and insulation that meet industry standards.
The assembly process includes cutting, stripping, and crimping wires to precise specifications, ensuring a secure and durable connection. Soldering and heat shrinking are also performed to protect and insulate sensitive components. Automatic and semi-automatic machines are used to enhance precision, consistency, and speed, while manual assembly allows for customization in more complex designs.
Additional processes
The wire harness undergoes quality control inspections at multiple stages, including visual inspections, electrical testing, and stress testing for mechanical strength and reliability. Environmental testing ensures that the assembly can endure extreme conditions such as temperature fluctuations, vibrations, and moisture exposure.
Lastly, the wire harness is packaged, labeled, and prepared for shipment, ensuring that it is ready for seamless integration into the intended system. This comprehensive process ensures the production of highly reliable and customized wire harness assemblies for diverse industries, including automotive, aerospace, and industrial applications.
