Product Description
Cable assembly wires are customized wiring solutions designed to connect electronic components and systems for efficient signal transmission and power distribution. They consist of high-quality conductors insulated with durable materials to ensure safety, flexibility, and long-lasting performance. Available in various configurations, these wires are tailored to meet specific requirements such as length, gauge, and connector types. Ideal for industries like telecommunications, automotive, and consumer electronics, they are engineered to handle electrical loads and environmental stress. Cable assembly wires offer reliable, secure connections, reducing the risk of signal interference and providing stability in critical applications.
Product parameters
| List | Details |
|---|---|
| Product name | Customized Auto Wire Harness |
| Application | Automobile |
| Connector Type | ADAPTER |
| Rated Voltage | 12V , 240V, 220V |
| Jacket Material | pvc |
| Conductor Material | copper core |
| Insulation Material | silica gel, pvc, Rubber |
| Wire Type | Auto wires, UL, AVS, AVSS, FLRY, GXL, TXL or Others |
Custom Process
1. Send inquiries
2.Drawings or samples
3. Quotation
4.Customer confirmation
5. Places order and pays
6.Mass production
7.Test before packaging
8.Shipping & confirmation
Process Type
Cable wire
Optical fiber wire
Bare wire
Material
Bare copper
PVC PE
Quality Control
The QC of cable assembly wires involves several rigorous tests to ensure optimal performance and reliability. Key checks include verifying proper insulation to prevent short circuits and ensure safety. The wire’s conductivity is tested to ensure it meets electrical standards for signal transmission and power delivery. Visual inspections are performed to detect any physical damage, such as cuts or abrasions. The connectors are tested for proper fit and secure connections, ensuring stable signal transfer. Additionally, mechanical tests like tensile strength and flexibility are conducted to verify durability under stress and environmental conditions.
Processing capability
he processing capability of cable assembly wires involves advanced manufacturing techniques to ensure high-quality, reliable connections for various applications. The process begins with selecting high-quality raw materials such as copper or aluminum conductors, which are then insulated with durable materials like PVC, Teflon, or silicone to ensure protection against environmental factors. The wires are cut to precise lengths, stripped of insulation at both ends, and assembled with connectors or terminals according to specific requirements.
Automation plays a crucial role in the assembly process, ensuring consistent and accurate crimping, soldering, or molding of connectors to the wires. Precision is key to achieving secure and stable connections that minimize the risk of signal loss or electrical failure. The assembly process also includes shielding in some cases to protect against electromagnetic interference (EMI) or radio frequency interference (RFI), enhancing the wire’s performance in sensitive environments.
Additional processes
Testing is integral to the processing, with each assembly undergoing electrical continuity checks, insulation resistance tests, and mechanical strength assessments to ensure it meets safety and performance standards. The final product is inspected for quality, with rigorous checks for proper insulation, connector integrity, and flexibility. Cable assembly wires are built to withstand varying levels of stress, temperature changes, and environmental exposure, making them suitable for use in industries like telecommunications, automotive, consumer electronics, and industrial machinery. The entire process is designed to produce high-performance, durable, and reliable cable assemblies that meet the demanding needs of modern applications.
