Product Description
The cable wire harness for heavy cars is designed to provide a reliable and efficient electrical connection between various components of the vehicle. This harness consists of multiple high-quality wires bundled together, ensuring durability and protection against wear and tear. It is engineered to withstand extreme conditions such as high temperatures, vibrations, and moisture, making it ideal for heavy-duty vehicles. With six lines, the harness supports a wide range of electrical functions, including lighting, power distribution, and control systems. The robust insulation ensures safety and prevents short circuits. This product is an essential part of ensuring seamless operation and longevity of heavy vehicles.
Product parameters
| List | Details |
|---|---|
| Brand Name | Indus-connector |
| Insulation Material | PVC |
| Application | Automotive, industrial |
| Conductor Material | Copper |
| Jacket | PVC |
| Type | LOW VOLTAGE |
| Standard | IEC 61076-2-101 |
| Type | Molex & Amphenol |
Custom Process
1. Send inquiries
2.Drawings or samples
3. Quotation
4.Customer confirmation
5. Places order and pays
6.Mass production
7.Test before packaging
8.Shipping & confirmation
Process Type
Cable wire
Optical fiber wire
Bare wire
Material
Bare copper
PVC PE
Quality Control
The Quality Control (QC) process for cable wire harnesses in heavy cars ensures that each harness meets stringent industry standards for safety, reliability, and performance. The process includes thorough inspections of the materials, such as wires, connectors, and insulation, to ensure they are free from defects and damage. Harnesses undergo functional testing to verify proper electrical conductivity and resistance to ensure no power loss or short circuits. Each harness is also subjected to environmental stress testing, including heat, cold, and vibration tests, to ensure durability under extreme conditions. Finally, the finished product is inspected for correct labeling, proper assembly, and secure connections to guarantee long-lasting performance.
Processing capability
The processing capability of cable wire harnesses for heavy cars involves advanced manufacturing techniques to produce high-quality, durable components. The process begins with precise wire cutting and stripping, ensuring accurate lengths and clean edges for optimal connections. The harnesses are then assembled using automated machinery and skilled labor to ensure proper routing, bundling, and insulation of each wire. Advanced crimping and soldering methods are employed to secure connectors and terminals, ensuring a strong electrical connection. Each harness is customized to meet specific vehicle requirements, with configurations designed for handling the power, lighting, and control systems of heavy cars. Additionally, the use of high-quality insulation materials, such as PVC or Teflon, ensures resistance to heat, abrasion, and chemicals commonly encountered in heavy-duty environments.
Additional processes
The wire harnesses are then tested for electrical continuity, ensuring that there are no short circuits, incorrect wiring, or signal loss. Advanced tools like automated testers are used for high-accuracy checks, ensuring each connection functions correctly under different voltage loads. Vibration and stress tests simulate real-world conditions to assess the harness’s durability against shocks, vibrations, and extreme temperatures.
Quality assurance checks are integrated throughout the production process to monitor consistency and maintain high standards. The final product is subjected to comprehensive inspections, including visual checks for any defects in the components, secure connections, and proper labeling. With a focus on precision and reliability, cable wire harnesses for heavy cars are processed to meet the rigorous demands of the automotive industry.
